Makhe sibone iinkcukacha zezixhobo zokuthengisa utywala, le yi-20HL le yinqanawa ye-3 ene-mash kettle, itanki ye-lauter, i-whirlpool ye-kettle kunye ne-tank yamanzi ashushu eyongezelelweyo njengedibaniso.
Ukusuka kolu shishino lusekiweyo, Okokuqala iBrewhouse ihambelana kakhulu nesicelo sakho sokwenza utywala.
Imvelaphi yoyilo isekelwe kwi-plato 12-16 ukuhlangabezana nenkqubo eyahlukeneyo yokusela kunye nobhiya.Umthamo osebenzayo ngu-20HL kwisitya ngasinye, kodwa umthamo opheleleyo malunga ne-3200L, kwitanki ye-lauter, ububanzi yi-2000mm, Xa i-wort i-16 plato, isixa sokutya yi-500KG, umthamo wetanki usebenzisa i-80%, kunye nebhedi yengqolowa. Ubukhulu yi-340mm, kwaye ingabi ngaphezu kwe-350mm, eya kubangela isantya sokuhluza kunye nokusebenza ngokufanelekileyo.
Iketile ebilisayo: Uyilo lwevolumu yeketile lusekwe kwi-wort ye-2320L ngaphambi kokubilisa, kwaye umthamo wokusetyenziswa yi-65%.Ngenxa yokuba i-wort concentration iphezulu kuMntla Melika, ifom iya kuba yinto eninzi xa ibilisa.Ukuze kuthintelwe i-foam ephuphumayo kwi-kettle ngexesha lokubilisa, sisebenzisa umsebenzi wokujikeleza okunyanzeliswayo ukuphucula izinga lokunyuka kwe-evaporation ukuqinisekisa ukuba izinga lokunyuka kwe-8-10% kunye nokuphucula ukubilisa.Ukujikeleza okunyanzeliswayo ngeketile kunceda ukunyusa ukukhuphuka, kunye nemeko ye-DMS kunye nomxholo ngaphakathi kwe-30PPM, iya kunciphisa ukulayishwa kobushushu kunye nokuqinisekisa ukuzinza kwe-chroma ye-wort kunye nokuphepha ukuphendulwa kwe-wort Maillard.
2.Okwesibini, Ukusetyenziswa kwamandla aphantsi kwi-brewery
1.2.1 Inkqubo yecondensate kwiketile: Iketile ebilisayo ithatha inkqubo yokubuyisela ukufutha komphunga, iya kunceda ekuphuculeni ukubuyiswa kwamanzi kunye nokugcina ukusetyenziswa kwamanzi negesi kwishishini elipheleleyo.Ubushushu bokubuyisela amanzi ashushu malunga ne-80-85 ℃, kunye nomthamo wokubuyisela amanzi ashushu kwi-300L kwibhetshi nganye;Oko kuthetha ukuba iyakusindisa igesi eyi-3m³ ngebhetshi nganye yobushushu bamanzi ukusuka kwi-25-85℃.
1.2.2 Amanzi alungelelanisiweyo asuka kwijacket: kuya kuba luncedo olukhulu ukonga amanzi kunye negesi kwijenereyitha yomphunga werhasi.Kuphela ukusebenzisa irhasi encinci ukuyifudumeza kwaye ibe ngumphunga xa amanzi ajingisiweyo ebuyela kwijenereyitha njengoko ubushushu bamanzi obujingisiweyo bumalunga nama-80℃.
1.2.3 I-Wort cooler: Indawo yokutshintshisa ubushushu bewort ibala ngokwenkqubo yokugalela kwaye igqibe inkqubo yokupholisa ngemizuzu engama-30, kunye nobushushu bamanzi ashushu kwi-85℃ emva kokutshintshiselana kobushushu, ukusebenza kakuhle kokutshintshisana kobushushu ngaphezu kwe-95%.Ngoko ke, siya kuqinisekisa ukubuyiswa kwamandla aphezulu kunye neendleko eziphantsi zokuvelisa.
3.Inkxaso Customized ukuhlangabezana neentlobo ezahlukeneyoyebhiya
3.1I-Hops yongeza isixhobo kwiketile kwaye ubeke iihops ezomileyo ngokuzenzekelayo.Njengoko sonke sisazi ukuba i-brewer yaseMntla Melika ifana ne-hobngebhiya kwaye ubeke iihops ezininzi ukongeza incasa yeehops.
3.2I-Tubular heat exchanger, Ukuvumela indawo ethengisa utywala ukuba ipholise i-wort phambi kokongeza izongezo ze-whirlpool hop.Kukho isitshintshi sobushushu se-tubula sangaphandle sokupholisa i-wort ephumayo kwaye ibuyele kwinqanawa.
4.I-automat ngokupheleleyoic indlu yotywala
Imoto yorhweboInkqubo yokwenziwa kwebhiya sisisombululo esikwiteknoloji ephucukileyo eyilelwe ukwenza lula kunye nokwandisa inkqubo yokwenziwa kwebhiya kwisikali sorhwebo.Inkqubo yokuphuza iya kudibanisa umsebenzi kunye ne-valve ye-pneumatic, i-valve yokulawula ngokuzenzekelayo kunye nokutshintsha kwinqanaba lokuphumeza ukusebenza ngokuzenzekelayo kokungena kwamanzi, ukutya, ukushisa, njl., ngaloo ndlela kuphuculwe ukusebenza kakuhle kotywala kunye nokugcina abasebenzi kwi-brewery.
Ukuzenzekela kwale misebenzi akuqinisekisi kuphela umgangatho ophezulu webhiya kodwa ikwavumela abavelisi ukuba basebenze ngokufanelekileyo, ukunciphisa inkcitho, kunye nokwandisa inzuzo.
Ngeketile yokucola,
1.1 Iphuzu li-pre-masher, inkqubo yokwandisa isivuno, inciphisa umsebenzi wokugaya kwaye ikhokelela kwi-index ye-iodine ephantsi.ThInkqubo yokuxuba eguquguqukayo ithintela ukuqokelela kwegrist kunye nokunciphisa iimfuno zamandla zokuxuba.Ngoko ke, amakhoba akhuselwe kwaye amaxesha okudibanisa amfutshane kakhulu.Iyonke inkqubo yokudibanisa inokubonwa ngeglasi yokubona ubuhle.Iyunithi ihambelana ngokupheleleyo ne-CIP.
1.2 I-Agitator yi-mi flow-optimizedinkqubo ye-xing kunye nokuhamba okujikelezayo okuthe ngqo kuwo wonke umthamo opheleleyo we-mash, nakwizantya eziphantsi.Le pateni yokuqukuqela echaziweyo iqinisekisa ukusasazwa kobushushu obufanayo kwingqushu, izivuno ezandisiweyo kunye namakhoba akhuselweyo.
Kwitanki yokulahla,
1.1 Inkqubo yeRaker kukuziphakamisa okuzenzekelayo kwaye ichithe iinkozo ngokuzenzekelayo.Ukuphakama komthwalo wegrist oguquguqukayo kunye namaxesha okuseta i-minum, inkqubo yethu ivumela ukuphakama komthwalo wegrist oguquguqukayo: Ukuhanjiswa okugqibeleleyo akuqinisekiswanga kuphela ngemithwalo ephezulu kakhulu yegrist, kodwa kunye nemithwalo ephantsi kakhulu yegrist yeebhiya ezilula.Oku kwenza le nkqubo ibe sisixhobo esifanelekileyo sokwenza ibhiya yobugcisa.Ngokubanzi, inkqubo yethu ifezekisa amaxesha okuseta angaphantsi kwe-10-20 imizuzu yokususwa kweenkozo kunye nokugungxulwa kwenkqubo, kubandakanya nokuzalisa umzantsi wobuxoki.Oku kwenziwa ukuba kwenzeke bubuchule obuphuculweyo bokuqhuba inkqubo yokususwa kweenkozo ezichithiweyo nangokugungxulwa okusebenzayo, okonga amanzi komzantsi wobuxoki.
1.2 Inkqubo yokutshiza isondele kakhulu kumandlalo weenkozo kwaye ayiqhekezwanga ngenxa yeoksijini encinci kwaye ayisebenzi kuhluzo.
1.3 Iprobe ende yokuhanjiswa kwetem ngokuchanekileyo, ukucoca ibhola kabini zombini ukucoca isitya kunye nomngxuma weglasi, ileli yokukunceda ukuba ujonge ngaphakathi, umnatha wokuKhusela ukhuseleko lotywala, isibane esibonakalayo sinokuqhuma-ubungqina, i-sensor ye-temp kunye nenqanaba lokutshintsha okuqhotyoshelweyo kwiKhabhinethi yoShishino ukuphumeza uguqulelo oluzenzekelayo.
KubaIsikhululo samanzi, sisebenzisa i-valve ye-Pneumatic, i-valve yokulawula, ukuvavanywa kwexesha, imitha yokulinganisa inqanaba ukulungelelanisa ngokuzenzekelayo i-temp yamanzi, ukuhamba kunye nomthamo wamanzi ngepaneli yokulawula.
Kubaumgca womphunga, lonke unxibelelwano luyi-flange ukunqanda ukuvuza komphunga kunye nokukhululeka emva kokusebenza kwexesha elide.Kukwakho nevalve apha efakwe ngasemva yokuhamba kwecondensate kunye noThintelo lwehamile yamanzi kwimibhobho.
Ixesha lokuposa: Jan-23-2024