Kutshanje, abanye abathengi babhidekile ukuba yenziwa njani na indawo yokusela utywala, kwaye yeyiphi inkqubo kunye nenkqubo yokwakha umzi wotywala, ngoku makhe sikuxelele indlela yokuyakha.
Isigaba 1: Siza kwenza ntoni xa kwakhiwa umzi wotywala?
INkqubo yokuSebenza kweProjekthi
Qinisekisa isicelo sokwenza utywala
Okokuqala, siya kuqinisekisa iinkcukacha ezithe kratya malunga neshishini lakho, ezinje ngodidi lwebhiya, ibhetshi yotywala ngosuku okanye ixesha, iplato yebhiya, ixesha lokuvubela, ubude bokwenza utywala, njalo njalo.
Okulandelayo Siza kukucebisa ngokwesiqinisekiso sakho kunye neenkcukacha.Siya kutyikitya isivumelwano emva kokuba bobabini bevumelene ngemigaqo yentsebenziswano kwaye siqinisekise kwakhona isiphakamiso, ixabiso, uyilo, inkqubo yotywala phambi kwemiqathango.
1.3 Amalungiselelo asebenza phambi kwemveliso
Phinda ujonge zonke iziphakamiso, uyilo, itshati uze uqinisekise kwakhona iinkcukacha zesixhobo sokwenza utywala.
Kwaye umzobo wetanki kunye nemodeli ye-3D ye-brewery iya kwenziwa kwaye ikuvumela ukuba uqinisekise, uya kubona ukuba ukukhangela kwakho kujongeka njani.
1.4 Ukulungiswa kwezinto
Ukubhukisha iRamaterial: siya kubhukisha i-mataterial ekrwada kunye nentloko yesitya kuqala ngokomzobo wetanki oqinisekisiweyo, kunye nezinye izincedisi ziya kubhukisha, njengemoto, impompo, i-chillers, njengoko ezi zinto zifuna iSitifiketi se-UL, esithatha ixesha elide.
Xa izinto eziphathekayo zifikelele kumzi-mveliso wethu kwaye zilungele ukuvelisa, siya kukuthumelela iphepha lethu lezinto eziphathekayo, kwaye uya kubona isithako sezinto eziphathekayo, ubukhulu, umgangatho kunye nokunye.
(Isatifikethi somgangatho wepleyiti ye-SS yereferensi.)
1.5 Ukuqala kwimveliso
-Ukusika izinto eziphathekayo: Ukusika i-laser, ukusika ngokuchanekileyo, i-flat edge ngaphandle kwee-burrs.
-Sheet metal: Unyango lwamacwecwe kunye nezinye iinkqubo ngokuhambelana nemveliso.
-Indibano: Ukuwelda ikhowuni kunye nesilinda kunye, ibhatyi yokupholisa idimple, imilenze kunye nezinye.
I-Welding ithatha indlela ye-TIG ye-welding, enokuqina okungcono komoya kwaye inokunciphisa i-porosity ye-weld ngexesha le-welding yesitya soxinzelelo.
-Ukupholishwa: Umphezulu wangaphakathi uya kunyangwa nge-polish ye-machinary, kunye ne-welding line epholisiweyo kwibhanti yokujonga okungcono.Emva koko, itanki yangaphakathi iya kunyangwa ngokupakisha pasivition, Uburhabaxa bomgangatho wangaphakathi yi-0.4um.
-Uvavanyo loxinzelelo: Emva kokugqitywa, i-cylinder kunye nejacket ivavanywa nge-hydraulically.Uxinzelelo lovavanyo lwetanki yangaphakathi yi-0.2-0.25mpa, kwaye uxinzelelo lovavanyo lwejacket ye-dimple yi-0.2MPa.
-Ukuhlolwa kwemveliso: Kuya kuhlolwa emva kokugqitywa kwenkqubo nganye, kwaye kukho ikhadi lokujikeleza kweNkqubo kwinkqubo elandelayo.Emva kokugqiba iitanki, umhloli wethu uya kujonga iinkcukacha ekugqibeleni kwaye azise indibano yethu yokusebenzela ukuba ihambe kwinyathelo elilandelayo.
-Indibano yePipeline: Imibhobho yeBrewhouse iya kudibanisa ngokuhambelana netshati yokusela utywala kwaye siya kuqwalasela umbhobho ukuba i-conveniet xa kusetyenzwa, kunye ne-glycol pipeline idityaniswe kwangaphambili ngokunjalo ngokoyilo.
-Ukulungisa ingxaki: siya kudibanisa amanzi kunye nombane ukwenza i-brewery isebenze kumzi-mveliso wethu.
Nantsi i-debugging yevidiyo ebesiyenza ngaphambili ukuvavanya inkqubo yethu.Pls yijonge:https://www.youtube.com/watch?v=wCud-bPueu0
-Ipakethe: Emva kokugqiba ukulungisa ingxaki, siya kuncamathela iileyibhile kuqhagamshelwano ngalunye kunye nemibhobho ukwenzela ukufakwa lula kwindawo.Kwaye iya kuyipakisha ngefilimu yeBubble kunye nelaphu elichasene nokungqubana, njl.
Zonke iivalvu kunye nezixhobo ziya kusongwa ngeplastiki kwaye itanki iya kupakishwa okanyeixhaswa ngokobukhulu besixhobo kunye nobukhulu besikhongozeli.
-Ukulayishwa kunye nokuhanjiswa: Izixhobo ziya kulayishwa emva kokuba siqinisekisile umhla wokuthumela kunye nokulayisha.Yonke iphakheji iya kuchazwa ngokucacileyo ukuba zeziphi izixhobo ezingaphakathi kwaye ithumele umxhasi wethu emva kokuziswa.
Icandelo 2: Siza kwenza ntoni kuyilo lweshishini lotywala?
2.1 Brewhouse: Ihambelana kakhulu nesicelo sakho sokwenza utywala.
Inxalenye ye-Brewhouse yeyona nto ibalulekileyo kwi-brewery epheleleyo, ehambelana ngokuthe ngqo ne-wort kunye nomgangatho webhiya.Uyilo lwendlu yotywala kufuneka lulandele ngqo iresiphi yakho yokwenza utywala, umz. umndilili womxhuzulane webhiya/iplato.Qinisekisa ukuba inkqubo ye-Mash okanye i-lautering inokugqitywa ngexesha elifanelekileyo.
I-tank yeLauter: Umzekelo we-1000L i-brewery, Ububanzi betanki ye-lauter yi-1400mm, xa i-wort i-13.5 degrees, isixa sokutya kwe-malt yi-220KG, izixhobo ezisebenzisayo ukusebenza kakuhle ziyi-75%, kunye nobukhulu be-gray layer yi-290mm;Xa i-wort iyi-16 plato, isixa sokutya yi-260KG, umthamo wetanki usebenzisa i-80%, kunye nobukhulu bebhedi yengqolowa yi-340mm.Oko kukuqinisekisa ukuba ubukhulu boluhlu lokucoca luhlangabezana neemfuno zokuthunga, aluchaphazeli isantya sokuhluza kwaye luqinisekisa ukusebenza kakuhle kwemveliso.Okokugqibela ukuphucula imveliso ngexesha leyunithi ngokunciphisa ixesha lokuhluza.
Iketile ebilisayo: Uyilo lwevolyum yeketile lusekwe kwi-wort ye-1360L yokubilisa, kwaye umthamo wokusetyenziswa yi-65%.Ngenxa yokuba i-wort concetration iphezulu kakhulu eMelika, ifom iya kuba yinto eninzi xa ibilisa.Ukuze kuthintelwe i-foam ephuphumayo kwi-kettle ngexesha lokubilisa, sisebenzisa umsebenzi wokujikeleza okunyanzeliswayo ukuphucula izinga lokunyuka kwe-evaporation ukuqinisekisa ukuba izinga lokunyuka kwe-8-10% kunye nokuphucula ukubilisa.Ukujikeleza okunyanzeliswayo ngeketile kunceda ukunyusa ukukhuphuka, kunye nemeko ye-DMS kunye nomxholo ngaphakathi kwe-30PPM, iya kunciphisa ukulayishwa kobushushu kunye nokuqinisekisa ukuzinza kwe-chroma ye-wort kunye nokuphepha ukuphendulwa kwe-wort Maillard.
2.2 Ukusetyenziswa kwamandla asezantsi kwindawo yokuthengisa utywala
Inkqubo yeCondensor: Iketile ebilayo ithatha inkqubo yokubuyisela ukuthotywa komphunga, iya kunceda ekuphuculeni ukubuyiswa kwamanzi kunye nokugcina ukusetyenziswa kwamanzi kunye nombane kwishishini lonke.Ubushushu bokubuyisela amanzi ashushu malunga ne-85 ℃, kunye nomthamo wokubuyisela amanzi ashushu kwi-150L kwibhetshi nganye;Oko kuthetha ukuba iya konga i-electic 18kw ngebhetshi nganye yobushushu bamanzi ukusuka kwi-25-85℃.
I-Wort epholileyo: Indawo yokutshintshiselana kobushushu bewort ibala ngenkqubo yokugalela kwaye igqibe inkqubo yokupholisa ngemizuzu engama-30 ukuya kwengama-40, kunye nobushushu bamanzi ashushu kwi-85℃ emva kokutshintshiselana kweheax, ukusebenza kakuhle kotshintshiselwano lobushushu ngaphezu kwe-95%.Ngoko ke, siya kuqinisekisa ukubuyiswa kwamandla aphezulu kunye neendleko eziphantsi zokuvelisa.
2.3 Ukwenziwa lula kunye nokunciphisa ukugcinwa kwinkqubo yokwenziwa kwebhiya
I-strainer ephindwe kabini iqwalaselwe, kwimeko apho umxhasi usenza ibhiya yehoppy kakhulu.Ngoko sizisa isiqinisekiso esihle kwi-plate heat exchanger, eyona nto inzima kakhulu yokucoca.
Ipompo ephindwe kabini iyimfuneko kwiyunithi ye-glycol, isiqinisekiso esihle xa kukho nasiphi na isicelo sokugcina, ipompo nganye inokutshintsha ngokulula ukugcina imveliso iqhubeka.
I-chiller ephindwe kabini iqwalaselwe, ngenjongo efanayo njengempompo ye-glycol.
Impompo yeGlycol isebenzise impompo yoxinzelelo rhoqo kwaye igcine uxinzelelo olufanayo kwimibhobho ye-glycol yonke, khusela ivalve ye-soleniod kunye nokwandisa ubomi bokusebenzisa.
Zonke ezi nkcukacha zezomsebenzi ozinzile ngakumbi kwi-ruuning ye-brewery, kwaye izise amava alungileyo kwinkqubo yokusela.
Icandelo 3: Lithini ixesha lokulungiselela elifunekayo?
Ngoku ukuze kucinywe inkqubo yoku-odola, senze umgca wexesha lenkqubo yotywala, pls ubone oko.
Ndiyathemba ukuba sinokukunceda wenze i-brewery efanelekileyo kwisicwangciso sakho.
Ekugqibeleni, sijonge phambili ekusebenzeni nawe kungekudala.Ngale ntsebenziswano, uya kuziva inkonzo yethu kunye nexabiso.Ayisiyiyo kuphela ekufuneka sikwakhele i-brewery egqibeleleyo, sikwajolise ngakumbi ekusekeni ubudlelwane bentsebenziswano bexesha elide ukufezekisa imeko yokuphumelela phakathi kwamacala ethu amabini.
Enkosi ngexesha lakho.
Gcoba!
Ixesha lokuposa: Sep-18-2023